Cold roll forming lines
Automatic roll forming lines are worked up by Arkada-Engineering design office. Depending on worked metal characteristics and production requirements our company designs and produces the equipment optimally appropriate to every client. This equipment allows to produce various kinds of profiles:
- building and reinforcing profiles
- metal channeled sheets and metal roofing tiles
- sidings and panels
- posts and shelves for trading and warehouse racks
- frame goods etc.
We can produce equipment according to the customers sketches. The module layout of the lines allows to build in module type drivers the use of which provides for required capacity to produce complex configuration profiles, also it allows to heighten the thickness of used procurement. To start producing a new profile type it is sufficient to change the removable instrument, which represents a roll forming section with 4 or 5 units assembled on the common base frame. It shortens the time for the line supplying and therefore allows to increase the number of produced items.
Here is the information on roll forming lines:
Automatic line for production of metal decking and metal roofing tiles
Arkada-Engineering offers the multi-purpose line for production of metal decking and metal roofing tiles. The line worked out by our design bureau allows to produce in quantity all metal decking types (according to the State Standard Specification from C8 to HI57), every metal roofing tile types (such as Monterrey, Super Monterrey, Cascade, Joker, Classic and others), as well as different types of profile products according to customers sketches. Configuration of production depends on changeable instrumental adjustments. One of the advantages of the line is the capacity to supplement it with instruments for new production types. Roll-forming speed reaches 1200 linear meters, depending on the sheet length and on the metal.
The line is fully automatic, after roll metal loading the operator sets out the length and the quantity of sheets on the control panel. After that the processes of roll decoiling, roll-forming, cutting and stacking are made automatically. The high quality of manufactured products is realized by the use of units from the world leading manufacturers. All lines are made taking into consideration the customers demands, which determine the output, completing and types of produced profiles. For clients not interested in obtaining changeable instrumental adjustments Arkada-Engineering offers economic hard lines.
Distinctive qualities:
- high investment attraction
- accordance: price/quality
- simplicity in handling
- capacity to manufacture numerous production types
- improved technological processes
- high productivity
- unique design solutions
- accordance to CE certificate
Technical specifications:
| Material |
roll steel with galvanized or polymeric covering |
| Strip width, mm |
up to 1400 |
| Strip thickness, mm |
up to 1,2 |
| Coil weight, tons |
up to 10 |
| Strip feeding mode |
semiautomatic |
| Sheet length min/max, mm |
1500..12000 |
| Output (L of sheet =12m), linear m/h |
up to 1200 |
| Sheets height max, mm |
400 |
| Installed capacity, kW |
up to 120 |
| Current type |
three-phase alternating current |
| Current frequency, Hz |
50 |
| Voltage rating of power system, V |
400/230 |
| Number of working shifts |
2 |
| Workers quantity in one shift |
3 (1 adjuster, 2 operators) |
| Technical use coefficient |
0,85 |
|
| Line dimensions, mm: |
| Length |
up to 42000 |
| Width |
7000 |
| Height |
3000 |
|
Line mass (without instrumental adjustments), kg |
up to 35000 |
Automatic line for production of building profiles
The line designed and produced by the company Arkada-Engineering it is an effective and high quality solution in the field of roll forming equipment. The line combines attractive price, reliability and usability, it allows to make all types of building profiles in production quantities. The use of interchangeable tooling makes it possible to manufacture metal studs, joists and ceiling profiles. These types of profiles are used for making inroom partitions and for interior trimming.
Application of building profiles:
- suspended ceilings
- partitions
- wall binding
- other constructive elements
Distinctive qualities:
- high production output
- quick changeover due to changeable tooling
- high reliability due to the components from the world leading manufacturers
- fast and efficient servicing
- high investment attraction
Technical specifications:
|
Working mode |
automatic |
|
Range of profile length, mm |
30006000 |
|
Production output with indicated profile length, pieces per hour |
up to 1000 |
|
Line dimensions, Length/Width/Height, approximately, mm |
21500/4500/2000 |
|
Mass of the line (without tooling), approximately, tons |
8,3 |
|
Installed capacity, kW |
up to 45 |
|
Current type |
alternating |
|
Voltage, V |
380/220 (frequency 50 Hz) |
|
Workers quantity |
2 |
|